Modular Robotic Case Packing System for Automated End-of-Line Packaging

CHUWEI’s automatic case packing module features a robust ABB 6-axis robotic arm paired with modular gripper systems and intelligent monitoring. Built for modern production lines, this solution handles varied cases and cartons at high speed and precision, seamlessly integrating into existing pack-lines. With flexible layouts and real-time diagnostics, it helps smart factories lower labour costs, boost output and maintain consistent packaging quality.

Six-Axis Flexibility – Precise multi-angle packing using ABB’s six-axis robotic arm for varied product size and box configurations.
High-Speed Accuracy – Equipped with ABB OmniCore controller for stable high-throughput pick-and-place operations.
Modular Design – Supports vacuum suction cups, parallel grippers, and custom tooling for rapid change-over and format flexibility.
Smart Monitoring – Real-time sensors and diagnostics provide system status insights and fault alerts, reducing downtime.
Flexible Layouts – Single or dual-side infeed/outfeed and multi-station packing configurations tailor to plant space and logistics flow.
Safety & Compliance – Built with internationally recognised safety standards and ABB’s safety ecosystem for safe collaboration and operation.
Industry Ready – Designed for food & beverage, pharmaceuticals, electronics, and high-volume manufacturing environments with rapid format changes.

Food & Beverage – Ideal for packed bottled water, cup drinks, beverage cases and snack cartons requiring hygienic, high-speed case packing.
Pharmaceuticals & Personal Care – Suited for medicine cartons, cleaning-goods packs, cosmetics and daily-use product boxes requiring precision and compliance.
Electronics & Components – Effective for packing component boxes, storage bins and consumer electronic goods, improving logistics workflow and outbound packing.
General Manufacturing – Designed for high-volume end-of-line outbound packaging, accommodating mixed carton sizes and varied product types.

Specifications

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Applicable Robots:	BB IRB 2600 / IRB 4600 / IRB 6700 / IRB 7600 (selected based on throughput and payload).
Operating Speed:	Approximately 10-15 cycles per minute (actual speed depends on product type and carton size).
Payload:	5-50 kg per pick (dependent on robot model and gripper selection).
Gripper Options:	Vacuum suction cup, parallel gripper, custom jigs for product-specific handling.
Infeed / Outfeed:	Conveyor based, multi-row layout supported, single or dual side feed.
Control System:	ABB OmniCore controller with integrated monitoring, remote service capability and expansion options.
Extras:	Automatic box erection & positioning, mixed-product handling, case sealer integration.

Six-Axis Flexibility – Precise multi-angle packing using ABB’s six-axis robotic arm for varied product size and box configurations.

High-Speed Accuracy – Equipped with ABB OmniCore controller for stable high-throughput pick-and-place operations.

Modular Design – Supports vacuum suction cups, parallel grippers, and custom tooling for rapid change-over and format flexibility.

Smart Monitoring – Real-time sensors and diagnostics provide system status insights and fault alerts, reducing downtime.

Flexible Layouts – Single or dual-side infeed/outfeed and multi-station packing configurations tailor to plant space and logistics flow.

Safety & Compliance – Built with internationally recognised safety standards and ABB’s safety ecosystem for safe collaboration and operation.

Industry Ready – Designed for food & beverage, pharmaceuticals, electronics, and high-volume manufacturing environments with rapid format changes.

Food & Beverage – Ideal for packed bottled water, cup drinks, beverage cases and snack cartons requiring hygienic, high-speed case packing.

Pharmaceuticals & Personal Care – Suited for medicine cartons, cleaning-goods packs, cosmetics and daily-use product boxes requiring precision and compliance.

Electronics & Components – Effective for packing component boxes, storage bins and consumer electronic goods, improving logistics workflow and outbound packing.

General Manufacturing – Designed for high-volume end-of-line outbound packaging, accommodating mixed carton sizes and varied product types.

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